Batare nigice cyingenzi cyimodoka yamashanyarazi, kandi imikorere yayo igena ibipimo bya tekiniki nkubuzima bwa bateri, gukoresha ingufu, nubuzima bwa serivisi yikinyabiziga cyamashanyarazi.Inzira ya batiri muri module ya batiri nigice cyingenzi gikora imirimo yo gutwara, kurinda, no gukonjesha.Ipaki ya batiri ya modular itunganijwe mumurongo wa bateri, ushyizwe kuri chassis yimodoka unyuze mumurongo wa bateri, nkuko bigaragara ku gishushanyo cya 1. Kubera ko yashyizwe munsi yumubiri wikinyabiziga kandi aho ikorera harakaze, tray ya batiri ikeneye kugira umurimo wo gukumira ingaruka zamabuye no gutobora kugirango wirinde module ya batiri kwangirika.Inzira ya batiri nigice cyingenzi cyumutekano wibinyabiziga byamashanyarazi.Ibikurikira byerekana uburyo bwo gukora no gushushanya ibishushanyo mbonera bya batiri ya aluminium alloy ibinyabiziga byamashanyarazi.
Igishushanyo 1 (Inzira ya batiri ya Aluminium)
1 Gusesengura inzira no gushushanya
1.1 Gusesengura
Amashanyarazi ya aluminiyumu ya aluminiyumu ku binyabiziga by'amashanyarazi yerekanwa ku gishushanyo cya 2. Ibipimo rusange ni 1106mm × 1029mm × 136mm, uburebure bw'urukuta shingiro ni 4mm, ubuziranenge bwa casting bugera kuri 15.5kg, naho ubuziranenge bwa casting nyuma yo gutunganywa bugera kuri 12.5kg.Ibikoresho ni A356-T6, Imbaraga zingana ≥ 290MPa, gutanga umusaruro ≥ 225MPa, kurambura ≥ 6%, ubukana bwa Brinell ≥ 75 ~ 90HBS, bigomba kuba byujuje ubuziranenge bwikirere hamwe nibisabwa na IP67 & IP69K.
Igishushanyo 2 (Aluminiyumu ya batiri ya batiri)
1.2 Isesengura ryibikorwa
Umuvuduko muke upfa guta ni uburyo bwihariye bwo gukina hagati yo gutera igitutu no gukwega imbaraga.Ntabwo ifite ibyiza byo gukoresha ibishushanyo mbonera byombi, ariko ifite n'ibiranga kuzura neza.Umuvuduko muke upfa guta ufite ibyiza byo kuzuza umuvuduko muke uhereye hasi ukageza hejuru, byoroshye kugenzura umuvuduko, ingaruka ntoya no kumeneka kwa aluminiyumu y'amazi, sike ya oxyde nkeya, ubwinshi bwimitsi hamwe nibikoresho bya tekinike.Mugihe cyumuvuduko muke upfa guta, aluminiyumu yuzuye yuzuzwa neza, kandi casting irakomera kandi igahinduka kristu munsi yigitutu, kandi casting ifite imiterere yubucucike bwinshi, imiterere yubukorikori buhanitse kandi igaragara neza irashobora kuboneka, ikwiranye no gukora ibinini binini cyane. .
Ukurikije imiterere yubukanishi busabwa na casting, ibikoresho byo gukina ni A356, bishobora guhaza ibyifuzo byabakiriya nyuma yo kuvurwa kwa T6, ariko gutemba kwamazi yibi bikoresho mubisanzwe bisaba kugenzura neza ubushyuhe bwibumba kugirango bibyare binini kandi binini.
1.3 Sisitemu yo gusuka
Urebye ibiranga ibinini binini kandi binini, hagomba gukorwa amarembo menshi.Mugihe kimwe, kugirango tumenye neza ko aluminiyumu yuzuye yuzuye, imiyoboro yuzuye yongewe kumadirishya, igomba gukurwaho nyuma yo gutunganywa.Gahunda ebyiri zuburyo bwa sisitemu yo gusuka zakozwe mugihe cyambere, kandi buri gahunda yagereranijwe.Nkuko bigaragara ku gishushanyo cya 3, gahunda ya 1 itegura amarembo 9 ikongeramo imiyoboro yo kugaburira ku idirishya;gahunda 2 itegura amarembo 6 asuka kuruhande rwa casting kugirango akorwe.Isesengura ryigero rya CAE ryerekanwe ku gishushanyo cya 4 n’ishusho 5. Koresha ibisubizo byigana kugirango uhindure imiterere yububiko, gerageza wirinde ingaruka mbi ziterwa nigishushanyo mbonera ku bwiza bwa casting, kugabanya amahirwe yo guta inenge, no kugabanya uruzinduko rwiterambere. ya casting.
Igishushanyo 3 (Kugereranya gahunda ebyiri zikorwa kumuvuduko muke
Igishushanyo 4 (Kugereranya umurima wubushyuhe mugihe cyo kuzuza)
Igishushanyo 5 (Kugereranya inenge zo kugabanuka nyuma yo gukomera)
Ibisubizo byigero byimigambi ibiri yavuzwe haruguru byerekana ko aluminiyumu yamazi iri mu kavuyo igenda hejuru igereranije, ikaba ijyanye n’igitekerezo cyo kuzuza ibintu byuzuye byuzuza aluminiyumu yuzuye muri rusange, hamwe n’ibice bigereranywa byo kugabanya ibice bya casting ni byakemuwe no gushimangira ubukonje nubundi buryo.
Ibyiza bya gahunda zombi: Urebye ku bushyuhe bwa aluminiyumu y’amazi mugihe cyo kuzuza kwigana, ubushyuhe bwimpera ya kure ya casting bwakozwe na gahunda ya 1 bufite uburinganire burenze ubw'umugambi wa 2, bifasha kuzuza urwobo. .Gukina byakozwe na gahunda ya 2 ntabwo bifite ibisigisigi by irembo nka gahunda 1. kugabanya ububobere nibyiza kuruta gahunda ya 1.
Ibibi bya gahunda zombi: Kuberako irembo ritunganijwe kuri casting kugirango ribe muri gahunda ya 1, hazaba hasigaye amarembo kuri casting, aziyongera hafi 0.7ka ugereranije nabakinnyi bambere.uhereye ku bushyuhe bwa aluminiyumu yuzuye muri gahunda 2 yuzuye yuzuzanya, ubushyuhe bwa aluminiyumu y’amazi ku mpera ya kure bumaze kuba hasi, kandi kwigana biri munsi yubushyuhe bwubushyuhe, bityo ubushobozi bwo gutembera kwa aluminiyumu irashobora kuba idahagije muri leta nyayo, kandi hazabaho ikibazo cyingorabahizi mu guta molding.
Hamwe nisesengura ryibintu bitandukanye, gahunda 2 yatoranijwe nka sisitemu yo gusuka.Urebye ibitagenda neza kuri gahunda 2, sisitemu yo gusuka hamwe na sisitemu yo gushyushya byateguwe neza mubishushanyo mbonera.Nkuko bigaragara ku gishushanyo cya 6, hiyongereyeho riser yuzuye, ifitiye akamaro kuzuza aluminiyumu y’amazi kandi igabanya cyangwa irinda ko habaho inenge mu bubiko.
Igishushanyo cya 6 (Sisitemu yo gusuka neza)
1.4 Sisitemu yo gukonjesha
Ibice bitesha umutwe hamwe nibice bifite imikorere yubukorikori bukenewe bwa casting bigomba gukonjeshwa neza cyangwa kugaburirwa kugirango birinde kugabanuka kwinshi cyangwa guturika.Uburebure bwurukuta rwibanze rwa casting ni 4mm, kandi gukomera bizaterwa no kugabanuka kwubushyuhe bwonyine.Kubice byingenzi byingenzi, hashyizweho uburyo bwo gukonjesha, nkuko bigaragara ku gishushanyo cya 7. Nyuma yo kuzura, shyira amazi kugirango ukonje, kandi igihe cyihariye cyo gukonjesha gikeneye guhindurwa ahasuka kugirango harebwe niba urukurikirane rukomeye ari byakozwe kuva kure yumuryango kugera kumpera yumuryango, kandi irembo na riser birakomera kumpera kugirango bigere ku ngaruka zo kugaburira.Igice gifite uburebure bwurukuta rukoresha uburyo bwo kongeramo amazi akonje.Ubu buryo bufite ingaruka nziza mubikorwa bya casting kandi birashobora kwirinda kugabanuka.
Igishushanyo 7 (Sisitemu yo gukonjesha)
1.5 Sisitemu
Kubera ko umwobo wumuvuduko muke upfa guta ibyuma bifunze, ntabwo ifite umwuka mwiza wumuyaga nkumusenyi wumusenyi, ntanubwo unanirwa binyuze muri risers muri casting gravit rusange, umunaniro wumuvuduko muke muto uzagira ingaruka kumyuzure yamazi aluminium hamwe nubwiza bwa casting.Umuvuduko muke upfa guta ibishishwa birashobora kunanirwa binyuze mu cyuho, imiyoboro isohoka hamwe nu byuma bisohora hejuru yo gutandukana, gusunika inkoni nibindi.
Ingano yubunini bwa sisitemu muri sisitemu yo gusohora igomba kuba nziza kunanirwa nta kurengerwa, sisitemu yumuriro ushyira mu gaciro irashobora kubuza guterwa inenge nko kuzura bidahagije, hejuru yubusa, nimbaraga nke.Agace kanyuma kuzuza amazi ya aluminiyumu mugihe cyo gusuka, nko kuruhuka kuruhande hamwe na riser yo hejuru, bigomba kuba bifite gaze ya gaze.Urebye ko aluminiyumu yuzuye itembera byoroshye mu cyuho cyacomwe mu nzira nyayo y’umuvuduko ukabije w’urupfu, ibyo bikaba biganisha ku kuba icyuma gikurura umwuka gikururwa iyo ifu ifunguye, hakoreshwa uburyo butatu nyuma kugerageza no kunoza byinshi: Uburyo bwa 1 bukoresha ifu ya metallurgie yacometse mu kirere, nkuko bigaragara ku gishushanyo cya 8 (a), ibibi ni uko igiciro cyo gukora ari kinini;Uburyo bwa 2 bukoresha icyuma cyo mu bwoko bwa gaz gifite icyuho gifite icyuho cya mm 0.1, nkuko bigaragara ku gishushanyo cya 8 (b), imbogamizi ni uko icyuka gisohoka gishobora guhagarikwa byoroshye nyuma yo gutera irangi;Uburyo bwa 3 bukoresha insinga yacishijwe mu cyuma, icyuho ni 0,15 ~ 0.2 mm, nkuko bigaragara ku gishushanyo cya 8 (c).Ibibi ni imikorere mike yo gutunganya hamwe nigiciro kinini cyo gukora.Amacomeka atandukanye akeneye guhitamo ukurikije agace nyako ka casting.Mubisanzwe, ibyuma byacumuye kandi byacishijwe mu nsinga bikoreshwa mu cyuho cya casting, kandi ubwoko bwa seam bukoreshwa kumutwe wumucanga.
Igishushanyo cya 8 (Ubwoko 3 bwamacomeka yumuriro abereye umuvuduko muke apfa guta)
1.6 Sisitemu yo gushyushya
Gukina ni binini mu bunini kandi binanutse mu rukuta.Mu isesengura ryibishushanyo mbonera, umuvuduko wamazi ya aluminiyumu yuzuye arangije kwuzura ntabwo bihagije.Impamvu nuko aluminiyumu y'amazi ari ndende cyane ku buryo itemba, ubushyuhe buragabanuka, kandi aluminiyumu y'amazi ikomera hakiri kare igatakaza ubushobozi bwo gutembera, gukonja gukonje cyangwa gusuka bidahagije bibaho, ibyago byo gupfa byo hejuru ntibizashobora kugera kuri Ingaruka zo kugaburira.Ukurikije ibyo bibazo, udahinduye uburebure bwurukuta nuburyo bwa casting, ongera ubushyuhe bwa aluminiyumu yamazi nubushyuhe bwububiko, utezimbere amazi ya aluminiyumu, kandi ukemure ikibazo cyo gufunga ubukonje cyangwa gusuka bidahagije.Nyamara, ubushyuhe bukabije bwa aluminiyumu nubushyuhe bwububiko bizabyara amasoko mashya yubushyuhe cyangwa kugabanuka kwinshi, bikavamo indege zinini cyane nyuma yo gutunganya.Niyo mpamvu, birakenewe guhitamo ubushyuhe bukwiye bwa aluminium nubushyuhe bukwiye.Ukurikije ubunararibonye, ubushyuhe bwa aluminiyumu y'amazi bugenzurwa hafi 720 and, naho ubushyuhe bwibumba bugenzurwa kuri 320 ~ 350 ℃.
Urebye ubunini bunini, uburebure bwurukuta ruto hamwe nuburebure buke bwa casting, sisitemu yo gushyushya yashyizwe mugice cyo hejuru cyibumba.Nkuko bigaragara ku gishushanyo cya 9, icyerekezo cyumuriro kireba hepfo no kuruhande rwubushyuhe kugirango ushushe indege yo hepfo no kuruhande rwa casting.Ukurikije uko ibintu byisuka aho, uhindure igihe cyo gushyushya numuriro, ugenzure ubushyuhe bwigice cyo hejuru hejuru ya 320 ~ 350 ℃, urebe neza ko amazi ya aluminiyumu yuzuye mugihe gikwiye, kandi utume aluminiyumu yuzuye yuzura umwobo. na riser.Mugukoresha nyabyo, sisitemu yo gushyushya irashobora kwemeza neza amazi ya aluminiyumu.
Igishushanyo 9 (Sisitemu yo gushyushya)
2. Imiterere yububiko hamwe nihame ryakazi
Ukurikije umuvuduko muke wo gupfa guta, uhujwe nibiranga casting n'imiterere y'ibikoresho, kugirango harebwe niba casting yakozwe iguma muburyo bwo hejuru, imbere, inyuma, ibumoso n'iburyo bwo gukurura intoki ni byashushanyije ku gishushanyo cyo hejuru.Nyuma yo guterana no gukomera, ibishushanyo byo hejuru no hepfo byafunguwe mbere, hanyuma bikurura intoki mu byerekezo 4, hanyuma amaherezo isahani yo hejuru yibibumbano byo hejuru isunika hanze.Imiterere yibumba irerekanwa mumashusho 10.
Igishushanyo 10 (Imiterere yububiko)
Byahinduwe na Gicurasi Jiang wo muri MAT Aluminium
Igihe cyo kohereza: Gicurasi-11-2023
