1. IRIBURIRO
Ifumbire nigikoresho cyingenzi kubakunzi ba aluminium. Mugihe cyihariye, ubutaka bukeneye kwihanganira ubushyuhe bwo hejuru, igitutu kinini, n'amakimbirane menshi. Mugihe cyo gukoresha igihe kirekire, bizatera umwanya wa mold, guhinduranya plastike, no kwangiza umunaniro. Mu bihe bikomeye, birashobora gutera mold.
2. Kunanirwa nuburyo bwo guhagarika ibibumbaro
2.1 kwambara kunanirwa
Kwambara nuburyo nyamukuru biganisha ku kunanirwa kwambuka gupfa, bizatera ubunini bwa aluminiyumu kubyumvikanisha bya aluminimu bitaba hanze nuburyo bwo hejuru bwo kugabanuka. Mugihe cyihuta, imyirondoro ya Aluminium iterana igice cyubwato bwibintu binyuze mubikoresho biri munsi yubushyuhe bwo hejuru nubushyuhe buke nta gutunganya. Uruhande rumwe ruhuza indege yumurongo wa caliper, hanyuma handi hepfo, bikaviramo guterana amagambo. Ubuso bwukuvuri nubuso bwumukandara wa caliper dukorerwa no gutsindwa. Muri icyo gihe, mugihe cyo guterana amagambo yubutaka, ibyuma bimwe bya billet byubahirijwe hejuru yubutaka, bituma geometrie yimpinduka kandi idashobora gukoreshwa, kandi nayo ifatwa nkuwananiwe, aribyo bigaragazwa muburyo bwo kwitondera inkombe, impande zose, indege irohama, ibihuha byo hejuru, gukuramo, nibindi.
Uburyo bwihariye bwo gupfa ajyanye nibintu byinshi nkumuvuduko wo guterana amagambo, nkibigize imiti nibikoresho bya diamical, ubunini bwo gupfa, nubuso, hamwe nigitutu, ubushyuhe, n'umuvuduko mugihe cyo kwiyongera. Kwambara kwa AlUminium byifashe cyane cyane kwambara ubushyuhe, kwambara ikirere biterwa no guterana amagambo, byoroshye kwicyuma kubera kuzamuka kwa kuzamuka no hejuru yubusamba. Nyuma yubuso bwa mold cavity yuzuye ku bushyuhe bwinshi, kwambara kwa kwambara biragabanuka cyane. Muburyo bwo kwambara ubushyuhe, ubushyuhe nicyo kintu nyamukuru kigira ingaruka kumyambarire. Hejuru yubushyuhe, urusaku rwambara cyane.
2.2 Guhindura plastike
Guhindura plastike ya aluminium umwirondoro ugenda upfa ni inzira yo gutanga umusaruro wicyuma.
Kubera ko ingendo zipfa ziri muburyo bwubushyuhe bwinshi, igitutu kinini, hamwe no guterana amagambo maremare mugihe kirekire mugihe gikora, ubushyuhe bwubutaka bwo gupfa bwiyongera kandi butera byoroshye.
Munsi yimiterere minini cyane, ubwinshi bwibishushanyo bya plastike bizabaho, bigatuma umukandara wo gusenyuka cyangwa gukora ellipse, kandi imiterere yibicuruzwa izahinduka. Nubwo ububumbe butabyara ibisiga, bizananirana kuko urwego rwukuri rwumwirondoro wa aluminium ntirushobora kwizerwa.
Byongeye kandi, ubuso bwimiterere ipfa bugomba gutandukanya ubushyuhe buterwa no gushyushya kenshi no gukonjesha, bitanga ibisigazwa byumuhanda bitangaje. Muri icyo gihe, icocrot nayo ihinduka ihinduka kuri dogere zitandukanye. Muri iyi ngaruka ihuriweho, mold wambara no guhinduranya hejuru ya plastike bizaba.
2.3 Ibyangiritse
Ibyangiritse byumunaniro nabyo nimwe muburyo bukunze kunanirwa kwa mold. Iyo inkoni ya aluminim igeze iterana nubuso bwubushyuhe bupfa, ubushyuhe bwubutaka bwa rod yimbere kuruta ubushyuhe bwimbere, kandi guhangayikishwa no guterana bikozwe hejuru kubera kwaguka.
Mugihe kimwe, imbaraga zitanga umusaruro wibintu bigabanuka kubera ubwiyongere bwubushyuhe. Iyo kwiyongera k'umuvuduko birenze imbaraga zitanga hejuru yubushyuhe bujyanye nubushyuhe bujyanye, guhagarika plastike bigenda bigaragara hejuru. Iyo umwirondoro uvuye kubutaka, ubushyuhe bwubuso bugabanuka. Ariko iyo ubushyuhe bwimbere umwirondoro buracyari hejuru, imikorere ya minini izashira.
Mu buryo nk'ubwo, iyo ubwiyongere bukabije burenze imbaraga zitanga umusaruro wumwirondoro, imitsi ya plastike izabaho. Iyo ibintu byaho byaho birenga imipaka ya elastike byinjira mukarere ka plastiki, kwirundanya buhoro buhoro imiti mito ya plastike irashobora gukora umunaniro.
Kubwibyo, kugirango wirinde cyangwa kugabanya ibihuru byangiritse bya mold, ibikoresho bikwiye bigomba gutoranywa hamwe na sisitemu ikwiye yo kuvura abuto igomba kwemezwa. Mugihe kimwe, kwitabwaho bigomba kwishyurwa kugirango bategure ibidukikije.
2.4 Mold
Mubyasaruro nyabyo, ibice bikwirakwizwa mubice bimwe byubutaka. Nyuma yigihe runaka, imirongo mito ikozwe kandi igenda igura buhoro buhoro. Nyuma yuko ibice byagutse kugeza ku bunini runaka, ubushobozi bwo kwizirika kubutaka buzacika intege cyane kandi bigatera kuvunika. Cyangwa microcshick yamaze kuba mugihe cyo kuvura ubushyuhe bwumwimerere no gutunganya uburyo, bworohereza kubumbanguro kugirango wagure kandi utume kare kare mugihe cyo gukoresha.
Kubishushanyo mbonera, impamvu nyamukuru zo gutsindwa ni igishushanyo mbonera cyimbaraga hamwe no guhitamo imiyoboro ya radiyo. Muburyo bwo gukora, impamvu nyamukuru ni ubugenzuzi bwibintu no kwitondera hejuru no kwangirika mugihe cyo gutunganya, kimwe ningaruka zo kuvura ubushyuhe hamwe nubuziranenge bwubushyuhe.
Mugihe cyo gukoresha, hagomba kwitabwaho kugenzura imiterere ya mold, igipimo cyimirire hamwe nubushyuhe bwa Ingot, kimwe no kugenzura umuvuduko wihuta na breaformation.
3. Kunoza ubuzima bwa Mold
Mubikorwa bya aluminiyum, kubumba buke kuri konti nini yumusaruro ukomoka kumyanya.
Ubwiza bwibikoresho kandi bigira ingaruka muburyo bwimiterere yibicuruzwa. Kubera ko akazi ka mikorere yo guhagarika umwirondoro mumyambarire yuzuye, birakenewe ko igenzura neza ibishushanyo mbonera no guhitamo ibintu byanyuma byo gukoresha no kubungabunga no kubungabunga no gufata neza.
Cyane cyane mugihe cyo kubyara, kubumba bugomba kugira ubushyuhe bwinshi, umunaniro, ubushyuhe bwambarwa nuburwayi buhagije bwo kwagura ubuzima bwa serivisi yuburyo bwo kubumba no kugabanya ibiciro byakazi.
3.1 Guhitamo ibikoresho bya mold
Inzira yo gukandamira imyirondoro ya aluminium, inzira yo gutunganya cyane, hamwe na aluminiyumu irimbuka bapfa bakorerwa ibintu bibi cyane.
Kugenda no gupfa gukorerwa ubushyuhe bwo hejuru, kandi ubushyuhe bwo hejuru bushobora kugera kuri dogere 600. Ubuso bwimirire ipfa irashyuha inshuro nyinshi kandi ikonje, bigatera umunaniro.
Iyo ubumuga buguruka aluminium, uburyo bugomba kwihanganira kwikuramo hejuru, kunama no kugota imitwe, bizatera kwambara ibintu bifatika no kwambara.
Ukurikije imikorere yakazi yo kuzenguruka gupfa, imitungo isabwa ibikenewe irashobora kugenwa.
Mbere ya byose, ibikoresho bigomba kugira imikorere myiza. Ibikoresho bigomba kuba byoroshye gucika intege, guhindagurika, gutunganya no kuvura ubushyuhe. Byongeye kandi, ibikoresho bigomba kugira imbaraga nyinshi no gukomera kwinshi. Intambara ipfira muri rusange ikora munsi yubushyuhe bwo hejuru no guhatira cyane. Iyo ubukana bwa aluminium, imbaraga za kanseri yibikoresho bipfa mu bushyuhe bwicyumba birasabwa kurenza 1500mpa.
Ikeneye kurwanya ubushyuhe bwinshi, ni ukuvuga ubushobozi bwo kurwanya imitwaro yubushyuhe hejuru yubushyuhe mugihe cyiyongera. Ikeneye kugira ingaruka mbi hamwe no kuvunika gukomeye ku bushyuhe busanzwe n'ubushyuhe bwo hejuru, kugirango wirinde kubutaka mu mvururu zivunika mu bihe bikomeye cyangwa imizigo.
Ikeneye kwambara cyane, ni ukuvuga, ubuso bufite ubushobozi bwo kunanira kwambara ubushyuhe burebure, igitutu kinini, cyane cyane iyo ndumiwe aluminium, ifite ubushobozi bwo kurwanya ibicurane no kwambara.
Birakenewe cyane kugirango harebwe imitungo yo hejuru kandi imwe ihanika ku gice cyose cyambukiranya igikoresho.
Imyitwarire myiza yubushyuhe irasabwa gutandukanya vuba hejuru yubuso bwakazi kugirango wirinde kubura imbaraga cyangwa gutakaza imbaraga zikaze zubugizi bwa nabi nububiko ubwabwo.
Ikeneye kurwanya imbaraga zikomeye zo guhagarika imitekerereze yameken, ni ukuvuga, bisaba imbaraga zirambye zo gukumira ibyangiritse imburagihe. Ikeneye kandi kugira ihohoterwa rishingiye ku gahato hamwe n'imitungo myiza ya Nitride.
3.2 Igishushanyo mbonera
Igishushanyo cyuzuye cyibiro nigice cyingenzi cyo kwagura ubuzima bwa serivisi. Imiterere yabunganijwe neza igomba kwemeza ko ntaho bishoboka ko guturika no guhangayika kwibanda kumikoreshereze isanzwe yo gukoresha. Kubwibyo, mugihe ushushanya uburyo, gerageza gucisha intege kuri buri gice ndetse, kandi witondere kwirinda inguni zikarishye, inguni zinyuranye, itandukaniro ryinshi, nibindi, kugirango wirinde kwibanda cyane. Noneho, bitera guhindura ubushyuhe, guswera no kuvunika cyangwa gushyuha hakiri kare mugihe cyo gukoresha, mugihe igishushanyo gisanzwe nacyo gifasha guhanahana ububiko no gufata neza.
3.3 Kunoza ubwiza bwubushyuhe no kuvura hejuru
Ubuzima bwa serivisi bwuruzinduko bwapfa buterwa ahanini nubuziranenge bwubushyuhe. Kubwibyo, uburyo bwo kuvura butwikiriye bushyuhe nubushyuhe bwambere ndetse no kuvura no kuvura gushimangirwa no kuvura hejuru cyane ni ngombwa cyane cyane kunoza ubuzima bwa serivisi.
Muri icyo gihe, uburyo bwo kuvura no gushimangira ibikorwa bigenzurwa cyane kugirango birinde inenge zivuza. Guhindura Ibipimo biranga kandi bituma umubare wo kwisiga, kwivuza no gukurura ubushyuhe, gushyushya ubushyuhe, ukoresheje ubukana bushya no kwiga ibintu bishya no gushimangira no gushimangirwa no gushimangira ubuso butandukanye Kuvura, bifasha kunoza ubuzima bwa serivisi.
3.4 Gutezimbere ireme ryibikoresho byo gukora
Mugihe cyo gutunganya ibibumba, uburyo busanzwe bwo gutunganya harimo gutunganya mashini, gukata insinga, gutunganya amashanyarazi, nibindi gutunganya nubushakashatsi ni inzira mbi kandi yingenzi muburyo bwo gutunganya ibikoresho. Ntabwo bihindura gusa ubunini bwibibumba, ariko bikagira ingaruka ku bwiza bwumwirondoro hamwe nubuzima bwa serivisi.
Gukata insinga mvugo ni uburyo bukoreshwa cyane muburyo bwo gutunganya. Itezimbere gutunganya imikorere no gutunganya neza, ariko nayo izana ibibazo byihariye. Kurugero, niba ubutaka bukoreshwa no gukata insinga bikoreshwa mu buryo butaziguye umusaruro utarakara, slag, ukuramo, n'ibindi bizagabanya ubuzima bwa serivisi. Kubwibyo, ubushyuhe buhagije bwubumuga nyuma yo gutema intsinga birashobora guteza imbere imihangayiko mito, kandi byongera ubuzima bwa serivisi.
Kwibanda ku guhangayika nimpamvu nyamukuru itera flild. Mu rwego rwemewe nigishushanyo cyo gushushanya, kinini diameter yumugozi wo gukata insinga, nibyiza. Ibi ntibisobanura gusa kunonosora imikorere yo gutunganya gusa, ariko kandi bizana cyane cyane kugabana imihangayiko yo gukumira ibintu byimazeyo.
Electrical discharge machining is a kind of electrical corrosion machining performed by the superposition of material vaporization, melting and machining fluid evaporation produced during discharge. Ikibazo nuko bitewe nubushyuhe bwo gushyushya no gukonjesha gukora kumazi ya marike hamwe nibikorwa bya electrochemika byamazi ya marike, hashyizweho urwego ruhinduka kugirango rutange ibibazo no guhangayika. Ku bijyanye n'amavuta, atome ya karubone yatangijwe kubera gutwikwa na peteroli no guhagarika akazi. Iyo guhangayika byiyongera, urwego rufashe nabi ruhinduka kandi gikomeye kandi rukunda gucamo. Mugihe kimwe, guhangayika bisigaye biremwa kandi bifatanye kumurimo. Ibi bizavamo kugabanya imbaraga zumunani, kuvunika kwihuta, guhangayika byakonja nibindi bintu. Kubwibyo, mugihe cyo gutunganya, dukwiye kugerageza kwirinda ibibazo byavuzwe haruguru no kunoza ubuziranenge.
3.5 Kunoza imiterere yakazi hamwe nuburyo bwo gutunganya
Imikorere mibi yo kugenda ipfa irakennye cyane, kandi ibikorwa nabyo nabyo birababaje cyane. Kubwibyo, kuzamura uburyo bwo gutunganya no gutunganya ibipimo, no kunoza imikorere yakazi nibikorwa byakazi nibyiza kuzamura ubuzima bwa bapfuye. Kubwibyo, mbere, birakenewe neza gahunda yo gukandagira, hitamo sisitemu nziza nibisobanuro byimikorere (nkubushyuhe bwimikorere, umuvuduko, cyangwa umuvuduko ukabije, etc.) no kunoza Ibidukikije byakazi mugihe cyo kwiyongera (nko gukonjesha amazi cyangwa gukonjesha amazi, amavuta ahagije, nibindi), bityo bikagabanya umutwaro ukora .
UMWANZURO
Hamwe niterambere ryinganda za aluminium, mumyaka yashize abantu bose barimo gushaka icyitegererezo cyiza cyo kunoza imikorere, kubika ibiciro, no kongera inyungu. Nta gushidikanya ko imvururu zipfa nta gushidikanya ko igenzura ry'ingenzi igenzura ryo gukora imyirondoro ya aluminium.
Hariho ibintu byinshi bigira ingaruka ku buzima bwa aluminium gupfa. Usibye ibintu byimbere nkibishushanyo mbonera byimiterere n'imbaraga zo gupfa, pfa ibikoresho, gutunganya ubukonje no gutunganya amashanyarazi, gukundana ubushyuhe no gusana no gusana Ibicuruzwa biranga ibikoresho nuburyo, ibisobanuro nubuyobozi bwa siyansi bwo gupfa.
Mugihe kimwe, ingaruka zingirakamaro ntabwo ari ingaragu, ahubwo ni ikintu gikomeye kitoroshye, kugirango muteze imbere ikibazo cya sisitemu kandi mubyakozwe no gukoresha inzira, bakeneye guhitamo igishushanyo, Gutunganya Mold, koresha kubungabunga nibindi bintu byingenzi byo kugenzura, hanyuma utezimbere ubuzima bwa serivisi, kugabanya imikorere yumusaruro, kunoza imikorere yumusaruro.
Byahinduwe na Gicurasi Jiang Kuva Mat Aluminium
Igihe cya nyuma: Kanama-14-2024
